Body
ABS
Plastic
Shell
Top and bottom shells injection-molded from ABS PC-blend. Soft-touch or matte UV coating post-mold. Wall 1.8–2.2 mm, draft 1.5–3°.
MaterialABS PC-blend
ProcessInjection molding
Wall1.8–2.2 mm
Weight79 g assembled
SurfaceMatte UV coat
Click model · Explode / Assemble
Internals + Clicks
Huano
80M
Switch
Huano micro switches rated 80M cycles. PixArt PAW3395 sensor up to 26000 DPI. 600 mAh battery. Side buttons POM Delrin for low-friction actuation.
SwitchHuano 80M
SensorPixArt PAW3395
ButtonsPOM (Delrin)
Side gripsTPU 60A
Battery600 mAh
Manufacturing Process
01
Mold Design
P20 steel mold, side-actions for USB-C and side-button undercuts
02
Injection
ABS at 240°C, 100 MPa clamp, 28s cycle per shell half
03
Surface Coat
UV-cured matte coating 40–60 μm, sprayed in clean booth
04
Assembly
PCB, sensor, battery snapped in; shells ultrasonically welded
Surface Finish
Soft-Touch
UV
Coating
40–60 μm UV-cured matte coat applied post-mold in a clean booth. Provides grip, scratch resistance, and the signature soft feel.
Thickness40–60 μm
CureUV (ultraviolet)
Gloss level10–20 GU (matte)
TextureSoft-touch / skin-safe
Durability100k+ rub cycles
Color + Texture
CMF
Color
Study
Three colorways: Dark Gray (flagship), White (standard), Frosted (limited). Color is in the coating, not the resin — same ABS substrate throughout.
Dark Gray#3A3B3D · RAL 7021
White#EEEFF2 · RAL 9016
Frosted#C8DCEA · custom
Exterior
Steel
Body
Panels
Bonnet, doors, and rear deck in high-strength steel with multi-layer paint: e-coat primer, filler, base coat, clear coat. Aluminium doors and front lid reduce unsprung weight.
Body materialSteel · aluminium
Paint layers4-stage wet-on-wet
Clear coatScratch-resistant CC
Kerb weight1,315 kg
Drag (Cd)0.33
Interior
Leather
+
Alcantara
Full leather dash, seats, and door cards. Alcantara headliner and steering wheel wrap. Sport Chrono package adds analogue/digital cluster and drive mode selector.
SeatsFull leather · Sport
HeadlinerAlcantara
Wheel trimAlcantara · perforated
ClusterDigital · Sport Chrono
GlassLaminated · acoustic
Manufacturing Process
01
Press + Stamp
Steel body panels stamped in high-tonnage presses, aluminium panels hydroformed
02
BIW Weld
Body-in-white assembled via laser welding and structural adhesives, 400+ weld points
03
Paint Shop
E-coat → primer → base coat → clear coat, each baked at 160–180°C
04
Trim + Final
Interior trim, leather, powertrain, and suspension fitted on moving line
Paint Finish
Multi-Layer
Automotive
Paint
4-stage paint process — e-coat primer, surface filler, pigment base coat, UV-resistant scratch-coat clear. Total film build 120–150 μm.
Film build120–150 μm total
Gloss level90+ GU (high gloss)
Clear coatScratch-resistant 2K
Cure temp160–180°C per stage
Stone guardPVC underbody coat
Color + Trim
CMF
Color
Study
Porsche offers 12 standard and 50+ exclusive colours via Paint to Sample. Chrome trim is bright-dipped aluminium. Black gloss trim is piano lacquer on ABS.
GT SilverP7A · standard
Carmine RedZ88 · special order
ChalkP9A · standard
Chrome trimBright-dipped aluminium
Black trimPiano lacquer · ABS